Quality Control Engineer
Job Summary
- The Quality Engineer will be responsible for ensuring the quality of products manufactured in the plant, overseeing processes, and managing parts quality.
- The role involves developing and implementing quality procedures and systems, tracking defects, analyzing trends, and ensuring that only fully compliant products are shipped to customers.
- The ideal candidate will have substantial experience in quality assurance within the automobile or ancillary industries.
Responsibilities
- Quality Procedures and Systems: Develop and implement quality procedures and systems across the entire production value chain.
- Standards Development: Establish standards to meet quality requirements at each step of the assembly process.
- Quality Communication and Tracking: Create and maintain a system for effective quality communication and tracking.
- Torque and Audit Systems: Develop standard torque lists, conduct torque audits, and monitor CP and CPK.
- Line Quality Standards: Define and enforce quality standards for production lines.
- PDI Quality Standards: Set quality standards for the Pre-Delivery Inspection (PDI) area.
- Training: Provide training for quality inspectors and operators at quality-critical stations.
- Incoming Quality Inspection: Develop processes for inspecting incoming materials.
- In-Process Inspection: Define standards for in-process inspections.
- Critical to Quality Stations (CTQ): Identify and manage critical to quality stations.
- RFT Monitoring: Control and monitor Right First Time (RFT) metrics.
- Defect Trend Monitoring: Track and analyze daily, weekly, monthly, and yearly defect trends.
- Root Cause Analysis: Conduct root cause analyses, implement corrective actions, and verify their effectiveness.
- PDCA Implementation: Check the effectiveness of corrective actions through the Plan-Do-Check-Act (PDCA) cycle.
- IRU Claims: Maintain records of Internal Reject Units (IRU) claims and develop corrective actions to control them.
- Quality Kaizen & TPM: Implement quality improvements (kaizen) and Total Productive Maintenance (TPM) methodologies.
- Poka Yoke Development: Develop error-proofing (poka yoke) solutions for critical quality stations.
Qualifications
Education:
- Diploma or BE in Production, Manufacturing, or Mechanical Engineering.
Experience:
- Diploma: 5 – 7+ years of experience in quality assurance.
- BE 3 – 4+ years of experience in quality assurance.
Industry Experience:
- Preferred experience in the automobile industry or ancillary and vendor units.
Skills:
- Strong understanding of quality assurance principles and practices.
- Proficient in root cause analysis and corrective action implementation.
- Excellent communication and training skills.
- Ability to develop and implement quality procedures and systems.
- Strong analytical skills for tracking defects and trends.
- Familiarity with kaizen, TPM methodologies, and poka yoke development.
Method of Application
Interested and qualified candidates should send their CV to: [email protected] using the Job Title as the subject of the mail.
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